we can customize the machine for you as to your drawing /samples, this tech plan is only for your reference. we can prdouce the following machines
· Roofing/wall panel roll forming ...
· Steel tile roll forming machine
· K-span roll forming machine
· Metal deck roll forming machine
· C&Z purlin interchangeable roll ...
· C/Z purlin roll forming machine
· Guard rail roll forming machine
· Quick interchangeable roll forming...
· Down pipe roll forming machine
· Gutter roll forming machine
· Cap ridge roll forming machine
· Stud roll forming machine
· Curving machine
· Cold steel roll forming machine
· Door System roll forming machine
· PU sandwich panel line
· Shelf unit
· Guide unit
· Solar Roll forming machine
(More info, please contact sugogong(at)163.com
INTRODUTION
The roll forming machine includes un-powered uncoiler unit, sheet guideing equipment, ,roll forming system, post cutting equipment, hydraulic station, electric controlling system and run out table .
Technical Parameters
Material Spec Galvanized sheet and color sheet and aluzinc steel coils.
Thickness 0.3 mm to 0.7mm, coil width to be 914-1250 mm.
Coil stress 235N/mm2(KSI33)
Roll forming Speed 10 ~ 12 m/min.
Cutting tolerance 10m+/- 3mm
Unpowered Uncoiler Max. Capacity: 5000kgs
Main motor power 5.5Kw
Hydraulic station power 3kw
Quantity of stands about 22groups
main body dimension length*width*height(8000*1400*1300mm)
Hydraulic pressure 10-12Mpa
Total weight about 7500kg
Voltage 380V 3 phase 50Hz as the buyer requirement.
Roller Material High grade No.45 forged steel, with digital-controlled procession,
Panted with hard chrome.
Active Shaft Material High grade No.45 carbon wrought steel,which can improve the integrated mechanic feature of the shaft
Electric Elements PLC control panel with touch screen transducer imported from
Mitsubishi of Japan.Other elements from famous suppliers in China
Cutter blade Cr12 mould steel with quenched treatment
l Component and Function
Coil Feeding Equipment Consists of one uncoiler with capacity of 5000kgs and its base.
Guiding Equipment Adopting guiding bar and sliding block to control the width and position of the steel sheet. The coil is guided in the correct position and passed to the roll forming equipment.
Mainframe Transmission Transfer the main motor power to the rollers through chains and sprockets, and also transfer the coil sheet.
Roll forming system: The main frame of machine is welded separately and the outside wall is connected by screw after being rotoblasted on the surface.The rollers are surface-chromeplated after being machined by the exact machine tool.
Post Cut Equipment The length and blocks can be set by the buyer through the control panel, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting.
Hydraulic Station Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power.
PLC Control Panel The electric controlling system of this machine consists of five parts: operating system, screen, PLC, transducer and strong electricity part. The controlling system of this machine are imported from Mitsubishi company of Japan. The system uses modularized structure and has convenient, reasonable, canonical wiring arrangement, and its maintenance is quite easy. The independent operating console facilitates the mutual dialogue between the operator and the machine. The operation is easy and steady and can be choosed operation by manual or automatically.
Supporter Table To support the finished panels. The quantity we supply is 2 pieces with length 3000mm, it can support panels with 10000mm at normal condition.
Working Flow
Decoiling the sheet ----- Sheet guiding ---- Roll forming ---- Measure length ---
Cutting the panel -- panels to the supporter
l Standard Equipment of Machine
Passive Uncoiler 5 Ton 1pc
Guiding Equipment 1set
Roll Forming Equipment 1set
Post Cut Equipment 1set
Hydraulic Station 1pc
PLC Control Penal 1pc
Supporter Table 2pcs * 3 Meter
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